Quality Management System
Organisation Structure
Design Consideration
Quality Method
List Of Machinery
Quality Method
Quality Management System
The Quality management System of the organization is based on Process approach, where Manufacturing processes are established with in-process monitoring of components done as per QAP. Hence Quality control measures of finished products become unnecessary. Management established suitable systems to monitor measure and analyzes the various process and ensures that necessary actions are implemented to achieve panned results and continual improvement of processes.
These processes are managed as per the requirements of the Organisation’s own product catalogue & various standards. When the process that affects product conformity is out-sourcing i.e. Calibration of Monitoring & Measuring Equipments & Critical maintenance of Machine are out source process. The same types of system are implemented as in the mother unit to ensure control of such processes.
Organisation Structure
Design Consideration
The organization shall plan for design & development of product whenever required. During the Design & Developments planning , the organization shall determine during the design & development stages:
Planning shall be done for identification of all activities in the design process, assigning duties and responsibilities and scheduling them to ensure that stated and implied needs are met in an economical manner and at the same time, adhering to the time targets. In case of non-contractual situation, design & development planning shall also in-corporate details regarding correct identification Customer needs and expectations.
The review, verification and validation those are appropriate to the design and development stages:
Design & Development planning shall be documented and it shall include various elements such as Design, Design calculations, preparation of drawing , review of design reports, verification methods, safety requirements etc. Resource requirements shall also be taken into account.
The Design & Development shall be persisted in active & regular interaction with other concerned departments such as Marketing, Purchase etc. to take inputs or controlling the various facts affecting the design process.
Planning outputs shall be updated, as appropriate, as the design and development progress and the record maintained in relevant design file.
Quality Method
Input relating to product requirements shall be determined properly and documented in the form Of design description document & records shall be maintained.
This shall include:
Functional and performance requirements.
The organization shall identify process inputs that affect the design and development of products And facilitate effective process performance in order to satisfy the needs and expectation of customer, and those of other interested parties. The requirements shall be as follows:
External inputs such as
Customers or market needs and expectation.
Needs & expectation of other interested parties.
User input to achieve robust design and development.
Changes in relevant statutory and regulatory requirements.
International or national standards.
Internal inputs such as
Policies and objectives
Needs & expectation of people in the organization, including those receiving the output of process Competence requirements for people performing design and development. Inputs that identify those characteristics of process of products that are crucial to safe and proper Functioning and maintenance i.e. operation, installation and application, storage, handling, delivery, Physical parameters and environments etc.
Applicable statutory and regulatory requirement.
Contract Review shall be carried out prior to the tender stage and would go along way in correctly Identifying the design input requirements. In case of non-contractual situation, the organization shall investigate for identifying the customer requirement and suitably converting the same into technical terms as design inputs .This shall take into account safety, health and others regulatory Stipulations as information derived from previous similar design.
Fabrication & Painting
A) All metal surfaces shall be chemically cleaned, degreased, to produce Smooth clean surface
B) The Panels shall be finished with powder coated paint in Siemens grey shades of RAL 7032. However, any special paint as par customers requirement can be given if so required
Functional Units
A) The units shall have doors with concealed hinges and shall be isolated from each other barriers
B) The construction of functional units shall be such that easy accessible for maintenance and replacement
C) Outgoing power cables shall be terminated on suitable terminal blocks and not directly on equipment in cable alley.
D) Units doors shall have operating switches, handles, indicating lamps etc. As required.
Vertical Section
A) Modular construction front accessible.
B) Divided in functional units for housing motor feeders. Distribution feeders and other power and control units.
C) Sections are normally 800 mm X 500 mm depth X 2300 mm height in case of single front type. Incase of double front design depth shall be 1000 mm
D) Independent horizontal bus way.
E) Cable chamber at last 300 mm. Wide along with vertical section.
F) 75 mm high integral base channel and removable lifting lugs.
G) Removable rear cover doors for inspection of bus-bars and for easy cabling.
Busbars
A) Horizontal bus-bar systems with FRP supports for main power distribution at the top bus-bar of uniform cross section throughout the length.
B) Vertical busbar extended into each section to supply power to each individual section.
C) Bus-bars are fabricated from high conductivity Aluminium alloy or electric grads copper.
D) Proper colour coding are provided on bus-bars for providing phase identification in line with requirement as per IS:375.
E) Busbar joints are bolted construction.
F) CU/AL/GI horizontal earth bus of adequate size provided all along length of panels
G) Vertical earth bus runs across modules and it bolted to horizontal earth bus-bars.
Wiring
A) All vertical section shall be wired to make the control scheme complete and wires can also be provided for control wiring as per customer’s specification. The wire shall be conformed to IS:694.
B) The control wiring shall be of 1100V grade PVC insulated standard copper wire and also to be provided for control wiring as per customer’s specification. The wire shall be conformed to IS:694
C) Each control wire shall have ferrules at both ends as par control scheme.
D) Not more than two wires shall be connected to one terminal.
E) Power control wires shall be nearly bunched separately and adequately supported so as too prevent stresses and strain on termination.
Cable Terminations
A) Cable entry may be from top/ bottom removable gland plates of 2mm. Thickness shall be provided for drilling holes at site
B) Power terminals for cables shall complete with crimping type lugs.
C) For incoming feeders rated 630A and above or where cable sizes are large. The cable termination shall be done through cabling bus for adequate & proper termination.
Inspection And Testing
A) Quality assurance is maintained throughout the manufacturing right from the beginning.
B) Visual inspection for installation and dimension check
C) Electrical operation test
D) Insulation resistance test before and after H.V. Test
E) High Voltage test
F) Current injection test
G) It governs by the relevant ISS
List Of Machinery
LIST OF PLANT & MACHINERY | ||
SL. No. | Name of Machine. | Qty. |
1) | Welding Machine. | 04No |
2) | Mig Welding Machine. | 02Nos |
3). | Spot Welding Machine. | 01No |
4) | CNC-TURNET Punch Press (TAN-205). | 01No |
5) | CNC Synchronized Press Brake (PR-150). | 01No |
6) | Guillotine Shearing Machine. | 01No |
7) | 8 mm. Capacity Power Bending Machine. | 01No |
8) | 8 mm. Capacity Hydraulic Press Brake. | 01No |
9) | Power Shearing Machine. | 1No |
10) | Heavy duty Pillar Drill. | 4Nos |
11) | Hydraulic Hacksaw machine. | 1No |
12) | Flexible Shaft Grinder. | 1No |
13) | Hand Sander Machine. | 6Nos |
14) | Angle Grinder Machine. | 04Nos |
15) | 10 Tank Pre- Treatment Plant. | 01No |
16) | Power Coating Plant. | 02Nos |
17) | Air Compressor. | 02Nos |
18) | Air Blower / Vacuum Cleaner. | 02Nos |
19) | Stoving Drier Chamber. | 02Nos |
20) | 125KVA 03 Phase DG Set. | 01Nos |
21) | Ferrule Printing Machine. | 02Nos |
22) | 5T Mono Rail Crane in treatment plant. | 1No |
23) | 7.5t Heavy Duty Crane For Loading / Unloading of Materials. | 1No |
24) | Hydraulic Bus bar Bending Machine. | 3Nos |
Testing Equipments
LIST OF PLANT & MACHINERY | |||||
Sl.No. | Name of Equipments | Make | Year of Purchase | Qty | Frequency of Calibration |
1) | 1000V DC Insulation Tester | WACO | 1995 | 01NO. | Yearly |
500V DC Insulation Tester | WACO | 1990 | 01NO. | Yearly | |
2500V DC Insulation Tester | WACO | 1994 | 01NO. | Yearly | |
2) | Earth Resistance Measuring Equipment | WACO | 1993 | 3Nos. | Yearly |
3) | Toung Tester | WACO | 2004 | 02Nos. | Yearly |
4) | Multi Meter | Motwane | 2004 | 04Nos. | Yearly |
5) | 01 Phase 5A. Secendary Injection Set | AE | 1995 | 02No. | Yearly |
6) | 01 Phase 100A. Secendary Injection Set | AE | 1995 | 01NO. | Yearly |
7) | 5KV High Voltage Test Set | E.R.T.L. | 1995 | 02Nos. | Yearly |
8) | 80KV High Voltage Test Set | SANDAS | 2006 | 01NO. | Yearly |
9) | 03 Phase 28A Varic | AE | 1995 | 01NO. | Yearly |
10) | 01 Phase 8A Varic | AE | 1995 | 01NO. | Yearly |
11) | 230V DC 5A. Secendary Injection Set | ACPS | 01NO. | Yearly | |
12) | Non Standard Portable AC Ammeter Of different range | AE | 2005 | 03Nos. | Yearly |
13) | Non Standard Portable AC Voltmenter Of different range | AE | 2005 | 02Nos. | Yearly |
14) | Continuity Tester | LOCAL | 05Nos. | Yearly | |
15) | Frequency Meter | AE | 2003 | 01NO. | Yearly |
16) | DC Ammeter 0-30A with internal shunt | AE | 2003 | 01NO. | Yearly |
17) | DC Voltmenter 0-300V | AE | 2003 | 01NO. | Yearly |
18) | Phase Sequence Meter | AE | 2003 | 01NO. | Yearly |
19) | Digitel Power factor Meter | AE | 2003 | 01NO. | Yearly |
20) | LT BPL. Ring Type Current Transformer of different ratio | AE | 2005 | 05NO. | Yearly |
Quality Method
AN EFFICIENT & RELIABLE POWER
DISTRIBUTION NETWORK TURN TO “ACPS”
A.C. Power System are in the field of manufacturing of different type of L T Panels for more than decay which is one of the major item in Electrical Distribution Network.
Considering above, the Company provides a single point solution to the customer for Supply, Installation Testing & Commissioning of Power Distribution Projects, while our Group are backed by excellence design and assured quality systems supported by the professionally qualified engineers to provide the solutions for all custom built Power Distribution Systems.
We deployed high degree of technical skills and experience who are enough competent in the field of testing , Commissioning and Maintenance of all electrical equipment generally installed in the power Distribution Network.
Special Features of our Electrical System Group:
- High degree of technical Skill & Support
- In House Computerized customer friendly Design with competitive Price.
- Time bound execution of Turnkey Project
- Best Quality & Workmanship.
